Dab tsi yog Hom Tuag Casting?

Jan 12, 2024

Tso lus

Muaj ob peb hom sib txawvTuag Casting, txhua tus nrog lawv tus kheej zoo haum rau cov ntawv thov tshwj xeeb thiab cov ntim ntau lawm. Cov txheej txheem Die Cast tseem ceeb suav nrog:

(1) Siab siab

- Txhaj tshuaj los ntawm 15, 000 mus txog 30, 000 psi

- quab yuam hlau rau hauv kev tuag ntawm kev kub ceev txog 100 mph

-Qhov zoo tshaj qhov tseeb thiab cov ntsiab lus zoo

- Cov phab ntsa nyias mus rau 0.015 ntiv tes ua tau

- Siv rau aluminium, magnesium, zinc alloys

- Tus nqi siab tshaj plaws tab sis tus nqi qis ib feem ntawm qhov ntim

- Txhua xyoo ntau lawm ntau tshaj 250,000 daim

(2) Tsis tshua muaj siab Casting

- Kev txhaj tshuaj qis qis dua 3000 psi

-Slower sau tus nqi pab kom tsis txhob muaj qhov tsis xws luag

- Feem ntau yog siv rau zinc thiab aluminium alloys

- Qhov loj tshaj Castings tshaj 50 lbs ua tau

- Ntau porosity dua li txoj kev siab

- Txo cov nqi tshuab thiab cuab yeej

- Ntau lawm ntau los ntawm 1,000 mus rau 1,000,000 daim/xyoo

(3) Squeeze Tuag Cast

- Pressurizes cov hlau ib zaug hauv cov kab noj hniav tuag

- Tsis muaj lub rooj vag vestige vim tsis muaj kev sib tw khiav

- Zoo heev rau casting aluminium

- Complex internally cored geometries

- Lub sijhawm voj voog qeeb ntawm 30-90 vib nas this

- Cov cuab yeej siv qis dua li qhov siab siab

(4) Semi-Solid Tuag Cast

- Thixotropic hlau pub rau hauv tuag ntawm qhov qis qis

- Tsawg porosity tsis xws luag hauv castings

- Thaum tshav kub kub kho cov khoom piv rau wrought alloys

- Ntau qhov yooj yim hauv cov alloy muaj pes tsawg leeg

- Haum rau magnesium thiab txhuas

Ntawm Tuam Tshoj Welong, peb tau txais kev paub thoob plaws txhua qhovTuag Castingcov txheej txheem los xaiv cov txheej txheem zoo tshaj plaws rau txhua tus neeg siv khoom siv ntau lawm raws li geometry, alloy, kam rau ua, thiab ntim ntau lawm.

Qhov txawv ntawm yog dab tsiTuag Castingthiab Investment Casting?

Lawv yog ob txoj kev tsim khoom siv rau cov khoom siv hlau uas muaj qee qhov sib xws tab sis muaj qhov sib txawv:

1. Pwm khoom - Hlau tuag vs. ceramic peev plhaub

- Tuag Cast siv reusable steel pwm muaj peev xwm ntau txhiab lub voj voog

- Kev nqis peev casting siv cov khoom siv pov tseg ceramic uas yuav tsum tau tawg tom qab txhua qhov casting

2. Ntau lawm ntim - Siab vs. qis

- Tuag Cast muaj txiaj ntsig zoo rau ntau txhiab mus rau lab tus castings hauv ib xyoos

- Kev nqis peev casting feem ntau ua rau 50-5000 daim ib xyoos

3. Tus nqi hauv paus - Cov nqi teeb tsa siab vs. tus nqi qis dua

- Tuag Cast muaj tus nqi pib siv ntau heev tab sis qis dua ib feem ntawm tus nqi ntawm ntim

- Kev nqis peev casting muaj cov nqi pwm qis dua tab sis siab dua rau ib daim nqi

4. Hlau quab yuam - Kev txhaj tshuaj siab tiv thaiv lub ntiajteb txawj nqus

- Tuag Cast txhaj hlau ntawm qhov siab siab txog 30, 000 psi

- Kev nqis peev casting cia siab rau lub ntiajteb txawj nqus los sau cov pwm ceramic

5. Geometries - Nyias phab ntsa vs. unlimited contours

- Tuag Cast tuaj yeem ua kom nyias nyias mus rau 0.004 ntiv tes

- Kev nqis peev tuaj yeem daws cov teeb meem nyuaj, sab hauv geometry yam tsis muaj kev txwv tsim

6. Tolerances - Zoo heev vs. nruab nrab

- Tuag Cast tuav +/- 0.002 nti qhov ntev kam rau ua

- Kev nqis peev casting feem ntau tuav +/- 0.02 nti kam rau ua

7. Tiav - Zoo heev vs. nruab nrab

- Tuag Cast ua kom zoo nto tiav nyob ib ncig ntawm 64 Ra microinches

- Kev nqis peev casting muaj coarser ~ 250 Ra microinch tiav

Kev nkag siab txog qhov sib txawv tseem ceeb no tso cai rau xaiv cov txheej txheem zoo tshaj plaws rau daim ntawv thov raws li kev xav tau thiab kev tsim khoom.

Zinc yog dab tsiTuag Casting?

ZincTuag Castingyog hais txog kev tsim cov zinc alloy castings uas siv cov pwm tuaj yeem siv tau, piv txwv li tuag. Piv rau lwm cov alloys xws li txhuas lossis magnesium, zinc muaj qee qhov txiaj ntsig tshwj xeeb:

- Exceptional fluidity thaum molten, sau nyias hla ntu nrog yooj yim

- Tsawg melting point ntawm 780 degree F ua kom lub sij hawm voj voog sai

-Qhov siab qhov tseeb thiab ruaj khov hauv kev pabcuam

- Cov khoom siv raug nqi piv rau txhuas lossis magnesium

- Tsawg kawg tom qab casting machining yuav tsum tau

- Yooj yim platability rau corrosion kuj thiab zoo nkauj

Txawm li cas los xij, zinc kuj muaj qee qhov kev txwv piv rau lwm cov alloys:

- Tsawg zog dua aluminium lossis magnesium alloys

- Txwv kub tsis kam, tuaj yeem nkag mus rau hauv load ntawm 120 degree

- Ntau reactive thiab tuaj yeem ua kom tuag steel thaum lub sijhawm

Feem ntau zinc Casting alloys muaj xws li:

- Zamak 3 alloy (Zn-4Al): feem ntau siv, zoo heev zog thiab ductility

- Zinc 2 alloy (Zn-2Cu): zinc alloy lub zog siab tshaj plaws, siv rau kev siv siab hnav

- Zinc 5 alloy (Zn-5Al): kev ua tau zoo dua, tuaj yeem ua chrome plated

Ntawm Tuam Tshoj Welong, peb muaj kev paub dhau losTuag Castingntau yam ntawm cov alloys kom ua tiav qhov zoo tshaj plaws qhov tseeb, du nto tiav, siab tsim khoom, thiab tus nqi qis ib feem. Thov hu rau peb ntawminfo@welongpost.comlos tham txog koj cov kev xav tau tshwj xeeb!

Cov ntaub ntawv:

Mitterer, C., Modler, N., Körner, C., & Singer, RF (2011). Siab siabTuag Castingntawm aluminium alloys thiab hlau matrix composites. Materials Science thiab Engineering: A, 528(10-11), 3689-3697.

Hu, B., Bao, R., Karnati, S., & Liou, F. (2021). Kev txawj ntse thiab automation hauv kev lag luam hlau casting: Kev tshuaj xyuas. Phau ntawv Journal of Manufacturing Systems, 60, 443-458.

Gourlay, CM, Laukli, HI, Dargusch, MS, & Schumacher, P. (2022). Kev ua qauv thiab simulation mus kom ze rau kev txhim kho zoo hauv txhuasTuag Casting: Kev tshuaj xyuas. Hlau, 12(4), 634.

Ghodke, N., Jadhav, N., Karnati, S., Anand, A., & Liou, F. (2022). Physics-paub tshuab kev kawm qauv rau kev ntsuam xyuas lub sij hawm zoo nyob rau hauv aluminium siabTuag Casting. Phau ntawv Journal of Manufacturing Processes, 84, 24-35.

Wang, QG, Jiang, JC, Wang, GD, Zhang, M., Duan, SY, & Zhang, ZD (2021). Cov teebmeem ntawm kab Sm ntxiv rau ntawm microstructure evolution thiab txhua yam khoom ntawm AZ91 alloy thaum lub sij hawm sub-ceev solidification hauv siab.Tuag Castingtxheej txheem. Phau ntawv Journal of Alloys and Compounds, 855, 157659.

Çakır, U., Mekhrabov, AO, Akça, E., & Beridze, G. (2019). Kev soj ntsuam ntawm cov khoom siv kho tshuab ntawm aluminium alloys hauv kev kub siabTuag Castingthiab tsis tshua muaj siab casting txoj kev. Hlau, 9(3), 307.

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